01 Establish a zero-carbon industrial park
Building a resilient microgrid to ensure stable renewable energy supply
Upon completion, it will become China’s first grid-forming wind-PV-storage integrated microgrid demonstration project in the steel industry, expected to provide 75 million kWh of green electricity annually, reducing carbon emissions by 62,400 tons. By coordinating wind, solar, and storage with electric furnace loads, the project offers a full-process energy solution, helping Jingjiang Special Steel build a new green and low-carbon brand.
Focusing on continuous short-process electric furnace production, the project deploys grid-forming energy storage at the park level with three main objectives: stabilize power quality, increase the share of green electricity, and ensure continuous production. The park’s grid is structured to be autonomous, grid-connected, and switchable, transforming green electricity from “uncertain supply” to “stable, controllable, and high-quality supply”.
02 Technical Highlights
Power quality and renewable energy utilization have become key
challenges for zero-carbon industrial parks
teelmaking, as a typical high-load and high-impact process, demands high grid stability and reliability. Addressing the intermittency and fluctuations of renewable energy is key to achieving high-proportion green power supply. The mismatch between PV, wind power, and load limits renewable utilization, while the energy storage’s power and energy regulation capabilities effectively solve this problem. Grid-forming energy storage becomes an indispensable part of high-quality, high-utilization renewable microgrids.
High-voltage direct-connection architecture: breaking the “shackles” of efficiency and cost
The high-voltage direct-connected architecture developed independently by CRRC Zhuzhou uses H-bridge module cascades to synthesize 35 kV on the AC side, eliminating transformers, shortening energy paths, reducing system current and line losses, and enabling system cycle efficiency to exceed 92%, which is 6% higher than conventional low-voltage storage. This also reduces civil and equipment investment, adding about RMB 48 million in revenue over the 240 MWh storage system lifecycle.
Grid-forming energy storage: microgrid stabilizer
Grid-forming energy storage actively generates stable voltage and frequency, effectively combining “stabilizer + independent power supply”. The system provides 3×10-second grid-forming capability, and under high-impact steelmaking load conditions, its direct connection to the grid allows rapid response within 20 ms, providing instantaneous power support and bus voltage stability, ensuring power quality and production continuity.
Performance leap: millisecond-level grid connection/disconnection and 10-second black start
High-voltage cascaded direct-connected grid: shorter electrical distances and greater overload capacity. The system’s single-unit capacity reaches up to 45 MW. In the event of an external grid outage, it can achieve millisecond-level smooth grid connection / disconnection within 100 ms, forming an independent and stable high-voltage microgrid. It also features a 10-second rapid black start, requiring no external grid support, allowing the system to autonomously establish a stable high-voltage microgrid and restore power within seconds, ensuring uninterrupted, loss-free operation of high-load steel production lines.
Integrated source-grid-load-storage platform, unlocking 100% potential of grid-forming energy storage
The integrated source-grid-load-storage platform provides a framework that is observable, measurable, adjustable, and controllable, optimizing charging and discharging strategies based on weather and output forecasts. Local green electricity utilization is increased from below 70% to over 95%, with annual additional green power benefits exceeding RMB 10 million. In abnormal conditions, the platform triggers safety mode for rapid grid-forming switching. Full-state awareness and strategic dispatch of the storage system reduce manual intervention by over 90%, simplifying operations and maintenance.
